Be sure to tell the user about the energy-saving air compressor station

Compressed air as one of the three major power sources, the application field is very wide. However, the energy consumption required to obtain standards-compliant compressed air is also very high. Air compressor energy consumption in the industry accounted for 8.7%. In our country, the annual power consumption of air compressors is as high as 300 billion degrees. According to the investigation and analysis, in China's general compressed air system, more than 40% of the energy consumption is wasted in the mismatch of power equipment load, extensive gas use in the end equipment, and unreasonable configuration of the gas supply network. For some large gas users, the energy efficiency of the air compressor system only needs to be increased by one percentage point every year, which is millions of electricity bills!

During the past "11th Five-Year Plan" and "12th Five-Year Plan" period, the state has begun to transform the high energy consumption of fans and pumps of many enterprises, which has not yet been deeply involved in the energy conservation of air compressors. Now, with the gradual implementation of the national "13th Five-Year Plan" energy conservation plan, the energy conservation of the compressed air system of the enterprise is increasingly showing its important position.

A system called "energy-saving air compressor station" came into being. The "energy-saving air compressor station" system developed by some enterprises can manage the energy-saving system, the energy-saving control system of the air compressor pipe network, and the special energy-saving control system at the end according to the characteristics of the gas used by the factory production equipment, and improve the efficiency of the air compressor. This can not only improve the automation management level of enterprises, but also save energy up to 30%. The benefits brought to the enterprise are much higher than the general energy-saving equipment.

Everyone in the industry knows that less than 20% of the electric energy consumed by air compressors is truly converted into the effective energy of compressed air, and more than 80% of them are converted into heat energy. If a number of air compressor units are centralized control of air compressor groups, this has also been proved to be an effective way to save energy. This comprehensive energy-saving method is from the control of single equipment to the control of the entire compressed air system, from extensive control to fine control.

In the process of system implementation, a series of modifications will be made to the air compressor station, gas transmission network, gas equipment, etc., to improve the load, make it match the efficiency of the air compressor, and improve the use efficiency of compressed air. After the implementation of a successful "energy-saving air compressor station" system, not only can realize the energy-saving benefits of compressed air system in the manufacturing field, but also can realize the intelligent, automatic and information management of compressed air system in industrial enterprises.

At present, this system in the actual process, in the face of different brands, different generations of air compressors and air compressor post-processing equipment shows strong compatibility, it can not only reasonably match the operation of the dryer according to the air compressor gas production, but also monitor and control the cooling system, pipeline gas supply and other equipment, and calculate the power consumption of the equipment in the system. Real-time monitoring of compressed air parameters in the system.

The energy-saving air compressor system does not require the user to invest and operate, and reduces the cost of gas consumption as much as possible. In this system, the air compressor station uses the Internet of Things technology to collect data information, build a sensor network, use embedded system technology, real-time collection of air compressor station related equipment operating information, process parameters, and combined with the Internet, as the data basis of smart energy air compressor station.

Energy-saving air compressor equipment is an intelligent equipment that integrates sensors and intelligent control systems, integrates advanced manufacturing technology, information technology and intelligent control technology, focuses on the operating efficiency of air compressor in the field of air compressor, maximize the energy efficiency of air compressor equipment, and its containerized standardized structure is very suitable for large-scale manufacturing and easy to move, very suitable for sharing type air compressor station.

The intelligent data monitoring platform focuses on the full life cycle of "connection, management, calculation, use, and maintenance" of air compressors, providing streaming real-time data and structured data access, integration, and processing related cloud services to achieve rapid collection, comprehensive management, efficient calculation, and dynamic association of big data. The use of big data technology, cloud computing, association analysis, intelligent services and other means, through the analysis of air compressor operating data, equipment failure can be accurately warned, and the operation safety of the factory can be greatly improved. Especially through optimal allocation and precision control, the operation efficiency of the air compressor is improved to the maximum extent and the energy consumption is reduced.

Starting from the "13th Five-Year Plan", this energy-saving air compressor station model will be widely promoted across the country, through intelligent and standardized configuration design, eliminate inefficient equipment, optimize the layout of air compressor stations, stabilize the output pressure of compressed air, improve the purification environment, promote green and low-carbon, reduce operating costs, flexible and reasonable operation mode, and solve the initial investment pressure of users.